Axiom Tray-Loader Series | Intelligent Component Handling

Where Precision Meets Intelligence, Your Components Find Their Perfect Order.

The Axiom Tray-Loader Series fully automatic intelligent tray-loader goes beyond traditional material handling. Designed for EMS manufacturers and distributors in automotive, medical, and high-end processor packaging.

Sub-micron Precision: 01005 ~ 75x75mm, ±10μm
Autonomous Decision-Making: AI vision & smart path planning
Full Process Traceability: Laser marking & data matrix
Industry 4.0 Native: MES/ERP integration, real-time data
Global Service Network: 24/7 expert support

Industry Challenges & Our Solutions

Component Damage Risk: Sensitive parts require gentle handling beyond manual methods.
Mix-up & Wrong Part Management: Manual errors impact SMT assembly reliability.
Hidden Production Bottlenecks: Manual loading slows OEE on high-capacity lines.
Traceability Pressure: Automotive/Medical standards require full-chain traceability.
High Changeover Costs: Mixed production lines need quick, flexible switching.

Axiom Tray-Loader Series: Not just a pick-and-place machine—it’s an intelligent hub transforming loose parts or reels into orderly, traceable, SMT-ready trays.

Core Value Pillars: Four Key Advantages

1. Guardian of Precision

From 01005 to large QFPs, every pick-and-place is gentle, precise, and damage-free.

2. Autonomous Intelligence

Advanced vision and AI enable understanding, optimal action planning, and continuous learning.

3. Architect of Flexibility

Fully modular design adapts from standard ICs to custom carriers with rapid configuration.

4. Connector of Digital Factory

Industry 4.0 native, providing rich real-time data for transparent and adaptive manufacturing.

Intelligent Core: Axiom OS & Digital Twin

Axiom OS – Empowering the Machine

Adaptive Pick-and-Place Algorithm adjusts vacuum & speed dynamically.
Pre-pick & post-place vision ensures component type, position, polarity, and defect detection.
Predictive maintenance platform alerts wear, leaks, or contamination in advance.
Recipe & tray management supports thousands of component/tray combinations.

Digital Twin – Virtual Perfection

Virtual commissioning & capacity simulation for out-of-the-box readiness.
Remote diagnostics & optimization via encrypted digital twin data.
Operator virtual training reduces errors and accelerates onboarding.

Exceptional Performance

Precision

Multi-layer vision alignment ensures ±10μm placement accuracy.
Rigid granite-based motion platform with closed-loop servos & air isolation.
Customizable nozzles & soft-contact grippers for stable, damage-free handling.

Speed

High-speed SCARA / 6-axis robot achieves <0.3s per component.
Dual-head parallel handling improves efficiency 30%+
Seamless material integration ensures continuous feed.

Flexibility

Handles 01005 ~ 75x75mm, including odd-shaped connectors.
Supports JEDEC & custom trays; library expandable from 60 to 300+ trays.
One-touch changeover using RFID/QR code for recipes & tooling swaps.

Modular Function Library

Laser Marking & Reading: UV/fiber laser, 2D/1D codes, batch IDs, full traceability.
In-line Electrical Test & Programming: KGD delivery, improves SMT FPY & reliability.
3D Holistic Optical Inspection: 100% inline AOI, MES integration for SPC & quality.
MES/ERP Integration: SECS/GEM, OPC UA, MQTT; real-time production & OEE data.
Ultra-Clean & ESD Package: ISO Class 5-8, HEPA filters, ionizing bars, high-grade ESD protection.

Unmatched Reliability & Service

Composite frame ensures vibration damping & dimensional stability.
Top-tier components from THK, HIWIN, Cognex, Keyence.
Axiom Care: 24/7 global support, predictive maintenance, rapid onsite service, continuous software upgrades.

Technical Specifications

Category	Specification
Basic Performance	01005 ~ 75x75mm, ±10μm placement, ±5μm repeatability, <0.3s cycle/component
Vision System	Alignment camera 5MP telecentric, Feature camera 12MP color, 3D laser profilometer, multi-channel LED
Robot System	High-precision SCARA / 6-axis, fully closed-loop servo
Tray Handling	All JEDEC trays, library 60–300+, tray size 130x130mm ~ 400x400mm
Modular Options	Laser marking, electrical test & programming, 2D/3D AOI, MES/ERP interface
Physical Specs	200–480V AC 50/60Hz, 0.5–0.7MPa compressed air, ~650kg

Elevate Your Component Handling to an Art Form

Axiom Tray-Loader Series is ready to partner with you in shaping the next chapter in precision manufacturing.Contact Us on WhatsApp Schedule a Consultation Submit Sample Components

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